Dasheng Industrial Park, Taixing 225400, Jiangsu, China
- Email: [email protected]
Menu
Dasheng Industrial Park, Taixing 225400, Jiangsu, China
Material: E fiberglass fabric + PTFE resin/dispersion
PTFE Coating content: see the below TDS sheet
Mesh Size: 1*1, 4*4, 10*10, 2*2.5, 2*4 mm
Standard width: 1m, 2m, 3m, 3.3m, 3.4m, 4m
Standard Length: 50meters at least for rolls, no limist for finished belts
Standard color: brown, black, customized color: blue
Working temperature: -70~260 ℃
PTFE (Polytetrafluoroethylene) mesh conveyor belts, also called PTFE mesh belts, or Teflon mesh conveyor belts, are indeed widely used in various industries for their excellent heat resistance and other beneficial properties.
PTFE mesh conveyor belts are versatile and reliable solutions for industries requiring high-heat resistance, non-stick surfaces, and durability in challenging environments. Their specific design and features can be customized to suit the needs of different applications.
Here are some key features and applications of PTFE mesh conveyor belts:
1. Outstanding Heat Resistance: PTFE is renowned for its remarkable ability to withstand high temperatures. Consequently, PTFE mesh conveyor belts are well-suited for tasks involving elevated temperatures, including the drying of screen prints in the textile industry and the curing of materials in the automotive sector.
2. Non-Adhesive Surface: PTFE’s non-stick properties prevent materials from adhering to the belt’s surface. This quality is vital for minimizing product damage and ensuring the smooth operation of conveyor systems.
3. Chemical Resilience: PTFE exhibits resistance to a wide array of chemicals, rendering it suitable for applications exposed to corrosive substances.
4. Robust Mechanical Strength: As highlighted earlier, PTFE mesh conveyor belts often boast robust mechanical strength due to their construction. This attribute allows them to manage heavy loads effectively and ensures their longevity in high-temperature environments.
5. Anti-Static Capability: In certain scenarios, PTFE mesh conveyor belts can be imbued with anti-static properties through the incorporation of specialized formulations. This is particularly important in industries where static electricity poses safety concerns.
1. Textile Industry: PTFE mesh conveyor belts are a prevalent choice in the textile industry, primarily for processes such as screen print drying. Their ability to withstand heat and the non-stick surface make them indispensable for drying and curing operations.
2. Automotive Industry: Within the automotive sector, PTFE mesh conveyor belts are employed in diverse applications, including the conveyance of extruded rubber components through ovens or curing processes. Their elevated heat resistance ensures their resilience under the required temperature conditions.
3. Food Processing: PTFE mesh conveyor belts find extensive utility in the food industry for baking, cooking, and drying various food products. The non-stick properties of PTFE are particularly advantageous in this context.
4. Packaging: Packaging machinery relies on PTFE mesh conveyor belts to transport and seal packaging materials like plastic films.
5. Electronics Manufacturing: In electronics manufacturing, PTFE mesh conveyor belts are a crucial component, especially in processes where anti-static properties are essential to prevent damage to sensitive electronic components.
6. Chemical Processing: Given their resistance to corrosive agents, PTFE mesh conveyor belts serve in chemical processing industries, where materials can be highly reactive.
Bullnose Joint: Among the most widely preferred joints is the bullnose joint, crafted from PTFE-coated Kevlar mesh. This joint is esteemed for its remarkable blend of flexibility and strength.
Stainless Steel Joints: An alternative choice is stainless steel joints, renowned for their robustness.
Spiral Joints: PTFE mesh belts can also be equipped with spiral joints.
Seamless Variants: In scenarios necessitating a joint-free design, manufacturers like Bocheng offer the option to customize PTFE mesh belts as seamless, ensuring a continuous surface.
PTFE film reinforcement involves the use of PTFE films, which come in various colors such as red, black, white, and blue.
Customers typically opt for red or black films, as these colors align with the most common mesh belt colors, which are brown and black.
The PTFE film is applied to the edge of the Teflon mesh belt using a high-temperature pressing machine.
The film’s width typically ranges from 4cm to 5cm.
Kevlar reinforcement entails the use of hemmed Kevlar cloth, specifically Teflon-coated Kevlar cloth.
This material is a composite, created by impregnating Kevlar cloth with Teflon emulsion.
It finds its primary application in reinforcing the hems of Teflon mesh conveyor belts and Teflon high-temperature cloth conveyor belts.
Kevlar reinforcement offers several advantages, including high tensile strength, excellent resistance to cutting, improved wear resistance, enhanced pressure resistance, and superior adhesion resistance. However, due to its higher cost, customers are recommended to choose it according to their specific needs.
High-temperature Teflon cloth reinforcement employs Teflon high-temperature cloth with a thickness of approximately 0.13mm or 0.18mm as the wrapping material.
This reinforcement is used to enhance the abrasion resistance and pressure resistance of the belt’s edge, thereby extending the service life of both Teflon mesh belts and Teflon high-temperature cloth conveyor belts.
The PTFE Coated Kevlar Mesh Conveyor Belt is meticulously crafted using an advanced super-wide dipping machine. This exceptional belt is crafted from top-tier Kevlar fabric as its core material, fully immersed in premium-grade PTFE resin. Remarkably, these belts can reach widths of up to an impressive 4 meters. Depending on the type of base cloth utilized, they are divided into two categories: the Half Kevlar mesh belt and the Pure Kevlar mesh belt.
The PTFE Coated Kevlar Mesh Conveyor Belt is a true standout, combining a multitude of desirable attributes. It is celebrated for its exceptional resistance to high temperatures, non-adhesive properties, and outstanding permeability. Moreover, its lifespan is significantly extended thanks to the inclusion of Kevlar, which greatly enhances the belt’s durability and longevity.
| Product Number | Color | Mesh Size(mm) | Maximum Width(mm) | Weight(g/sqm) | PTFE Content(%) | Tensile Strength(N/5cm) | Remark |
| SH6001 | Brown | 1*1 | 4000 | 443 | 30 | 1780/1650 | |
| SH6001BK | Black | 1*1 | 4000 | 443 | 30 | 1780/1650 | Anti-static |
| SH6003B | Black | 4*4 | 4000 | 480 | 32 | 1330/1700 | |
| SH6004 | Brown | 4*4 | 4000 | 475 | 31 | 3200/1700 | |
| SH6004 Kevlar | Brown | 4*4 | 4000 | 600 | 31 | 3200/3500 | Warp Kevlar |
| SH6004S | Brown | 4*4 | 4000 | 680 | 32 | 2520/3500 | Reinforcement |
| SH6010 | Brown | 10*10 | 4000 | 360 | 24 | 970/1400 | |
| SH6225 | Brown | 2*2.5 | 4000 | 520 | 20 | 2150/1450 | |
| SH6024S | Brown | 2*4 | 4000 | 620 | 31 | 3250/1650 | Reinforcement |